超厚板TC4钛合金电子束焊接接头应力腐蚀敏感性

针对100 mm超厚板TC4钛合金电子束焊接接头，采用慢应变速率拉伸方法评价接头在人造海水中的应力腐蚀敏感性，分析接头的显微组织和断口形貌，对接头的腐蚀机制进行研究. 结果表明，室温条件下应变速率为ε=1×10-6 s-1时，母材在海水中未表现出应力腐蚀敏感性；焊缝上部、中部和下部具有轻微应力腐蚀敏感性. 焊缝在海水中发生阳极溶解，产生氢吸附，导致裂纹的萌生. 同时氢扩散诱导α'相界及α'相内发生位错塞积，进而使裂纹在更低的应力水平下发生扩展.     

Effect of element Ru on microstructure and creep behaviour of single crystal nickel-based superalloy

By means of creep property measurement and microstructure observation, the influence of element Ru on the microstructure and creep behaviour of single crystal nickel-based superalloy is investigated. The results show that the plate-like μ phase is precipitated along {111} plane of the Ru-free alloy during thermal exposure at 1080°C and creep at 980°C. And the precipitation of μ phase in the alloy with 6(wt)%Mo and 6(wt)%W may be restrained by adding 2% Ru element. Compared to Ru-free alloy, the creep life of the 2% Ru single crystal alloy at 980°C200 MPa increases form 123 h to 333h. Compared to the 2% Ru alloy, the precipitated plate-like μ phase in the Ru-free alloy may promote the initiation and propagation of cracks along the γ matrix up to fracture, which is thought to be the main reason of the alloy having a lower creep resistances and shorter lifetime.     

Corrosion behaviour of Al1.3CrFeNi chemically complex alloy

In this study, corrosion behaviour of double-phase Al_1.3CrFeNi chemically complex alloy was investigated, including hot corrosion and electrochemical corrosion. Hot corrosion behaviour of Al_1.3CrFeNi alloy was explored in molten 75 wt-% Na₂SO₄?+?25 wt-% NaCl salt. The result revealed that the corrosion kinetic curve of Al_1.3CrFeNi alloy followed the exponential rate rule through mass loss measurement. In addition, it prevented that the formed corrosion layer had obvious stratification including external granular Al₂O₃ and inner porous Cr₂O₃ when corrosion time was up to 100?h. Besides, it should be noted that the Al_1.3CrFeNi alloy was sensitive to the molten salt containing chlorine, which makes the alloy surface leave voids and bring about acceleration of corrosion. Meanwhile, electrochemical corrosion resistance of Al_1.3CrFeNi alloy in NaCl solution with different concentrations (0.6, 1.0 and 2.0?mol?L^?1) was investigated at room temperature. The results revealed that Al_1.3CrFeNi alloy showed superior corrosion resistance in NaCl solution due to the existence of Al and Cr which aid the formation of protective oxide layer.     

Sintering mechanism of high-intensity and low-density ceramic proppants prepared by recycling of waste ceramic sands

Waste ceramic sands were effectively used to prepare the high-intensity and low-density ceramic proppants, realising the recycling of the waste ceramic sands. The technology involved the pelletising in an intensive mixer, in which the waste ceramic sands and other starting materials were added, and followed by heat-treatment under different sintering conditions. The sintering temperature, holding time and heating rate were optimised by investigating the crystalline phase, microstructure, density and breakage ratio of the obtained proppants. The results showed that the proppants sintered at 1260°C for 2?h with a heating rate of 5°C?min^–1 under air atmosphere exhibited high crush resistance and low density, with the breakage ratio of 8.5% under 52?MPa closure pressure and bulk density of 1.65?g?cm^–3. The proppants prepared by bauxite, waste ceramic sands and sintering aids are promising candidates as high-intensity and low-density fracturing proppants in future applications.     

镍基高温合金液相扩散焊接头组织及性能

镍基高温合金GH4413在高温下具有较为优异的高温持久强度和抗蠕变性能，在航空发动机和各种工业燃气轮机中得到广泛应用。以BNi 2作为填充合金材料使用液相扩散焊对GH4413合金进行了连接，研究了在焊接温度分别为1 030和1 080 ℃、保温时间分别为30和60 min等不同焊接参数下GH4413镍基高温合金的接头微观组织、成分分布和显微硬度。扫描电镜(SEM)以及能谱分析结果表明，当焊接温度为1 080 ℃、保温时间为60 min 时，钎缝组织中形成了性能良好的固溶体，且随着焊接温度的升高和保温时间的延长，钎缝的宽度增加，钎料元素向母材中的扩散深度逐渐增加，在母材近缝区形成了金属间化合物。